Mechanical alloying and fabrication of Zn-4Mn fragments produced by SPS method for using in short-term implants
Subject Areas :Nahid Hassanzadeh Nemati 1 , mohammad babaiee 2 , erfan chizari 3 , davood malekpajouh 4
1 - department of biomedical engineering, science and research branch, islamic azad university, tehran, iran
2 - islamic azad university
3 - islamic azad university
4 - islamic azad university
Keywords: Heat treatment, Spark Plasma Sintering, mechanical alloying, Biodegradable, Zinc-Manganese alloy,
Abstract :
Zn-based alloys (Zn) with control of the production process have the potential to give rise to a wide range of properties required for use in short-term implants. For this purpose, in the present study, a Zn-4wt%Mn alloy was prepared by mechanical alloying in three times of 10, 20 and 30 hours. Then some blocks were made by Spark plasma sintering (SPS) process. Heat treatment of manufactured parts was performed at three temperatures of 150, 200 and 250 ° C. The samples were characterized using XRD, dynamic polarization corrosion test and MTT cell viability evaluation. Also, the surface morphology of the samples was determined using scanning electron microscopy (SEM). The results showed that increasing the milling time to 30 hours created a more homogeneous composition, and the heat treated sample at 250 ° C had the highest corrosion resistance. Cell viability of the heat treated samples at this temperature showed higher viability than other samples. The results of this study are expected to be used in short-term implants.
[1] E. Mostaed, M. Sikora-Jasinska, J. W. Drelich & M. Vedani, "Zinc-based alloys for degradable vascular stent applications," (in eng), Acta Biomater, vol. 71, pp. 1-23, 2018.
[2] P. S. Bagha, S. Khaleghpanah, S. Sheibani, M. Khakbiz & A. Zakeri, "Characterization of nanostructured biodegradable Zn-Mn alloy synthesized by mechanical alloying," Journal of Alloys and Compounds, vol. 735, pp. 1319-1327, 2018.
[3] K. Soetan, C. Olaiya & O. Oyewole, "The importance of mineral elements for humans, domestic animals and plants-A review," African journal of food science, vol. 4, no. 5, pp. 200-222, 2010.
[4] D. Zhu & et al, "Mechanical strength, biodegradation, and in vitro and in vivo biocompatibility of Zn biomaterials," ACS applied materials & interfaces, vol. 11, no. 7, pp. 6809-6819, 2019.
[5] Y. Yang & et al, "Metal organic frameworks as a compatible reinforcement in a biopolymer bone scaffold," Materials Chemistry Frontiers, vol. 4, no. 3, pp. 973-984, 2020.
[6] P. K. Bowen, J. Drelich & J. Goldman, "Zinc exhibits ideal physiological corrosion behavior for bioabsorbable stents," Advanced materials, vol. 25, no. 18, pp. 2577-2582, 2013.
[7] H. Gong, K. Wang, R. Strich & J. G. Zhou, "In vitro biodegradation behavior, mechanical properties, and cytotoxicity of biodegradable Zn–Mg alloy," Journal of Biomedical Materials Research Part B: Applied Biomaterials, vol. 103, no. 8, pp. 1632-1640, 2015.
[8] E. Dayaghi & et al, "Magnesium-zinc scaffold loaded with tetracycline for tissue engineering application: In vitro cell biology and antibacterial activity assessment," Materials Science and Engineering: C, vol. 102, pp. 53-65, 2019.
[9] H. Bakhsheshi-Rad, E. Hamzah, M. Kasiri-Asgarani, S. Jabbarzare, N. Iqbal & M. A. Kadir, "Deposition of nanostructured fluorine-doped hydroxyapatite–polycaprolactone duplex coating to enhance the mechanical properties and corrosion resistance of Mg alloy for biomedical applications," Materials Science and Engineering: C, vol. 60, pp. 526-537, 2016.
[10] G. Li & et al, "Challenges in the use of zinc and its alloys as biodegradable metals: perspective from biomechanical compatibility," Acta biomaterialia, vol. 97, pp. 23-45, 2019.
[11] W. Wang & et al, "Bone regeneration of hollow tubular magnesium‑strontium scaffolds in critical-size segmental defects: effect of surface coatings," Materials Science and Engineering: C, vol. 100, pp. 297-307, 2019.
[12] T. Hu, C. Yang, S. Lin, Q. Yu & G. Wang, "Biodegradable stents for coronary artery disease treatment: Recent advances and future perspectives," Materials Science and Engineering: C, vol. 91, pp. 163-178, 2018.
[13] Y. M. Gao Chengde, S. Cijun, P. Shuping & D. Youwen, "Nano-SiC reinforced Zn biocomposites prepared via laser melting: Microstructure, mechanical properties and biodegradability," J. Mater. Sci. Technol, vol. 35, no. 11, pp. 2608-2617, 2019.
[14] H. Bakhsheshi-Rad & et al, "Thermal characteristics, mechanical properties, in vitro degradation and cytotoxicity of novel biodegradable Zn–Al–Mg and Zn–Al–Mg–xBi alloys," Acta Metallurgica Sinica (English Letters), vol. 30, no. 3, pp. 201-211, 2017.
[15] M. Sikora-Jasinska, E. Mostaed, A. Mostaed, R. Beanland, D. Mantovani & M. Vedani, "Fabrication, mechanical properties and in vitro degradation behavior of newly developed ZnAg alloys for degradable implant applications," Materials Science and Engineering: C, vol. 77, pp. 1170-1181, 2017.
[16] L. Yang & et al, "Influence of Mg on the mechanical properties and degradation performance of as-extruded ZnMgCa alloys: In vitro and in vivo behavior," Journal of the mechanical behavior of biomedical materials, vol. 95, pp. 220-231, 2019.
[17] J. Venezuela & M. Dargusch, "The influence of alloying and fabrication techniques on the mechanical properties, biodegradability and biocompatibility of zinc: A comprehensive review," Acta biomaterialia, vol. 87, pp. 1-40, 2019.
[18] D. Vojtěch, J. Kubásek, J. Šerák & P. Novák, "Mechanical and corrosion properties of newly developed biodegradable Zn-based alloys for bone fixation," Acta biomaterialia, vol. 7, no. 9, pp. 3515-3522, 2011.
[19] J. Cheng, B. Liu, Y. Wu & Y. Zheng, "Comparative in vitro study on pure metals (Fe, Mn, Mg, Zn and W) as biodegradable metals," Journal of Materials Science & Technology, vol. 29, no. 7, pp. 619-627, 2013.
[20] Z. Liu, R. Li, R. Jiang, X. Li & M. Zhang, "Effects of Al addition on the structure and mechanical properties of Zn alloys," Journal of Alloys and Compounds, vol. 687, pp. 885-892, 2016.
[21] J. Kubasek & D. Vojtěch, "Zn-based alloys as an alternative biodegradable materials," Proc. Metal, vol. 5, pp. 23-25, 2012.
[22] S. Lesz, B. Hrapkowicz, M. Karolus, and K. Gołombek, "Characteristics of the Mg-Zn-Ca-Gd alloy after mechanical alloying," Materials, vol. 14, no. 1, p. 226, 2021.
[23] L. Guleryuz, R. Ipek, I. Arıtman & S. Karaoglu, "Microstructure and mechanical properties of Zn-Mg alloys as implant materials manufactured by powder metallurgy method," in AIP Conference Proceedings, vol. 1809, no. 1: AIP Publishing LLC, p. 020020, 2017.
[24] D. Annur, F. P. Lestari, A. Erryani & I. Kartika, "Study of sintering on Mg-Zn-Ca alloy system," in AIP Conference Proceedings, vol. 1964, no. 1: AIP Publishing LLC, p. 020029, 2018.
[25] C. Prakash, S. Singh, K. Verma, S. S. Sidhu
7S. Singh, "Synthesis and characterization of Mg-Zn-Mn-HA composite by spark plasma sintering process for orthopedic applications," Vacuum, vol. 155, pp. 578-584, 2018.
[26] Z.-Z. Shi, H.-Y. Li, J.-Y. Xu, X.-X. Gao & X.-F. Liu, "Microstructure evolution of a high-strength low-alloy Zn–Mn–Ca alloy through casting, hot extrusion and warm caliber rolling," Materials Science and Engineering: A, vol. 771, p. 138626, 2020.
[27] C. Suryanarayana, "Mechanical alloying: a novel technique to synthesize advanced materials," Research, vol. 2019, 2019.
[28] M. Tokita, "Development of Advanced Spark Plasma Sintering (SPS) Systems and its Industrial Applications," in Pulse Electric Current Synthesis and Processing of Materials, pp. 51-59, 2006.
[29] U. Anselmi-Tamburini, "Spark Plasma Sintering," in Encyclopedia of Materials: Technical Ceramics and Glasses, M. Pomeroy Ed. Oxford: Elsevier, pp. 294-310, 2021.
[30] D. V. Dudina, B. B. Bokhonov & E. A. Olevsky, "Fabrication of porous materials by spark plasma sintering: a review," Materials, vol. 12, no. 3, p. 541, 2019.
[31] B. N. Du, Z. Y. Hu, L. Y. Sheng, D. K. Xu, Y. X. Qiao, B. J. Wang ... & T. F. Xi, "Microstructural characteristics and mechanical properties of the hot extruded Mg-Zn-Y-Nd alloys, " Journal of Materials Science & Technology, 60, pp.44-55, 2021.
[32] Biological Evaluation of Medical Devices, ISO 10993–12, 2012.
[33] Biological Evaluation of Medical Devices, ISO 10993-5, 2009.
_||_