Optimization of the Forging Process of a Gas Turbine Blade using the Finite Element Analysis and Response Surface Method
Subject Areas : Mechanical EngineeringV. Alimirzaloo 1 , F. R. Biglari 2
1 - Department of Engineering,
University of Urmia, Iran
2 - Department of mechanical Engineering,
Amirkabir University of Technology, Iran
Keywords:
Abstract :
[1] Hu, Z.M. Dean, T. A., “Aspects of forging of titanium alloys and the production of blade forms”, J. Mat. Proc. tech. Vol. 111, 2001, pp. 10-19.
[2] Zhao, G., Wang, G. and Grandhi, R. V., “Die cavity design of near flashless forging process using FEM-based backward simulation”, Journal of Materials Processing Technology, Vol. 121, 2002, pp. 173-181.
[3] Zhao, G., Ma, X., Zhao, X. and Grandhi, R.V., () “Studies on optimization of metal forming processes using sensitivity analysis methods”, J. Mat. Proc. tech. Vol. 147, 2004, pp. 217-228.
[4] Castro, C. F., António, C. A. C. and Sousa, L. C., “Optimisation of shape and process parameters in metal forging using genetic algorithms”, J. Mat. Proc. Tech. Vol. 146, 2004, pp. 356-364.
[5] Lu, X. Balendra, R., “Tempreture related errors on aerofoil section of turbine blade”, J. Mat. Proc. Tech. Vol. 115, 2001, pp. 240-244.
[6] Lu, B., Ou, H., Armstrong, C. G. and Rennie, A., “3D die Shape optimisation for net-shape forging of aerofoil blades”, Materials and Design, doi: 10.1016/j.matdes.2008.10.007.
[7] Kang, B. S., Kim, N. and Kobayashi, S., “Computer-aided preform design in forging of an airfoil section blade”, Int. J. Mach. Tools Manufact. Vol. 30, No. 1. 1990, pp. 43-52.
[8] Tao, G., He, Y. and Yuli, L., “Influence of dynamic boundary conditions on perform design for deformation uniformity in backward simulation”, Journal of materials processing technology, Vol. 197, 2008, pp. 255-260.
[9] Tao, G., He, Y. and Le, L. Y., “Backward tracing simulation of precision forging process for blade based on 3D FEM”, trans. nonferrous met. Soc. China, Vol. 16, 2006, pp. 639-644.
[10] Deform3D. V5, manual help, 2004.
[11] Montgomery, D.C., “Design and analysis of experiments”, J. Wiley & Sons, New York, 2005.
[12] Myers, R. H. Montgomery, D. C., “Response Surface Methodology,” J. Wiley & Sons Interscience Publication, New York, 2002.
[13] Shokuhfar, A., Khalili, S. M. R., Ashenai, Ghasemi, Malekzadeh, F., K. and Raissi, S., “Analysis and optimization of smart hybrid composite plates subjected to low-velocity impact using the response surface methodology”, Thin-Walled Structures , Vol. 46, 2008, pp. 1204-1212.
[14] Amini, H., Younesi, M. and Bahramifar, N., “statistical modeling and optimization of the cadmium biosorption process in an aqueous solution using Aspergillus niger”, Colloids and Surfaces A: Physicochem. Eng. Aspects, Vol. 337, 2009, pp. 67-73.
[15] Yalcinkaya, Ö. Mirac Bayhan, G., “Modelling and optimization of average travel time for a metro line by simulation and response surface methodology”, European Journal of Operational Research, Vol. 196 2009, pp. 225-233.
[16] Kolahdoozan, M., Azimifar, F., and Rismani Yazdi, S., “Finite Element Investigation and Optimization of Tool Wear in Drilling Process of Difficult to-Cut Nickel-Based Superalloy using Response Surface Methodology”, Int J Advanced Design and Manufacturing Technology, Vol. 7, No. 2, 2014, pp. 67-76.
[17] Lin, J. F. Chou, C. C., “The response surface method and the analysis of mild oxidational wear”, Tribology International, Vol. 35, 2002, pp. 771-785.
[18] Alimirzaloo, V., Biglari, F. R., and Sadeghi, M. H., “Numerical and Experimental Investigation of Preform Design for Hot Forging of Aerofoil Blade”, J. Engineering Manufacture, Vol. 225, No. 7, 2011, pp. 1129-1139.
[19] Minitab software, V15, user’s guide, technical manual, 2008.