Experimental Analysis of Effective Parameters on the Bowing Defect of Symmetrical U-Section in Roll Forming Production

Subject Areas : metal forming

Amin Poursafar ¹ , Saeid Saberi ² , Rasoul Tarkesh Esfahani ³ , Meisam Vahabi ⁴ , Javad Jafari Fesharaki ⁵

1 - Department of Mechanical Engineering, Najafabad Branch, Islamic Azad University, Najafabad, Iran.
2 - Department of Mechanical Engineering, Najafabad Branch, Islamic Azad University, Najafabad, Iran.
3 - Department of Mechanical Engineering, Najafabad Branch, Islamic Azad University, Najafabad, Iran.
4 - Department of Mechanical Engineering, Najafabad Branch, Islamic Azad University, Najababad, Iran.
5 - Department of Mechanical Engineering, Najafabad Branch, Islamic Azad University, Najafabad, Iran.

Received: 2022-06-06 Accepted : 2022-10-23 Published : 2022-12-01

Keywords:

References:

• Halmos, G. T., Roll Forming Handbook, 2005. DOI: 10.1201/9781420030693.


• Shirani Bidabadi, B., Moslemi Naeini, H., Azizi Tafti, R., and Barghikar, H., Experimental Study of Bowing Defects in Pre-Notched Channel Section Products in The Cold Roll Forming Processint, J. Adv. Manuf. Technol., Vol. 87, No. 1–4, 2016, pp. 997–1011, DOI: 10.1007/s00170-016-8547-y.


• Ona, H., Experiments into the Cold Roll Forming of Straight Asymmetrical Channels, J. Mech. Work. Technol., Vol. 8, No. 83, 1983, pp. 273–291.


• Bhattacharyya, D., Smith, P. D., Thadakamalla, S. K., and Collins, I. F., The Prediction of Roll Load in Cold Roll-Forming, J. Mech. Work. Technol., Vol. 14, No. 3, 1987, pp. 363–379, DOI: 10.1016/0378-3804(87)90019-2.


• Bhattacharyya, D., Smith, P. D., The Development of Longitudinal Strain in Cold Roll Forming and Its Influence on Product Straightness, leAdv. Technol. Plast., Vol. 1, 1984, pp. 422–427.


• Panton, S., Duncan, J., and Zhu, S., Longitudinal and Shear Strain Development in Cold Roll Forming, J. Mater. Process. Technol., Vol. 60, 1996, pp. 219–224, DOI: 10.1016/0924-0136(96)02333-3.


• Sheu, J. J., Simulation and Optimization of The Cold Roll-Forming Process AIP Conf. Proc., Vol. 1, 2004, pp. 452–457, DOI: 10.1063/1.1766566.


• Tehrani, M. S., Hartley, P., Naeini, H. M., and Khademizadeh, H., Localised Edge Buckling in Cold Roll-Forming of Symmetric Channel Section Thin-Walled Struct., Vol. 44, No. 2, 2006, pp. 184–196, DOI: 10.1016/j.tws.2006.01.008.


• Shirani Bidabadi, B., Moslemi Naeini, H., Azizi Tafti, R., and Mazdak, S., Experimental Investigation of The Ovality of Holes on Pre-Notched Channel Products in The Cold Roll Forming Process, J. Mater. Process. Technol., Vol. 225, 2015, pp. 213–220, DOI: 10.1016/j.jmatprotec.2015.06.008.


• Shirani Bidabadi, B., Moslemi Naeini, H., Salmani Tehrani, M., and Barghikar, H., Experimental and Numerical Study of Bowing Defects in Cold Roll-Formed, U-Channel Sections, J. Constr. Steel Res., Vol. 118, 2016, pp. 243–253, DOI: 10.1016/j.jcsr.2015.11.007.


• Shirani Bidabadi, B., Moslemi Naeini, H., Azizi Tafti, R., and Tajik, Y., Optimization of Required Torque and Energy Consumption in The Roll Forming Process, Int. J. Interact. Des. Manuf., Vol. 13, No. 3, 2019, pp. 1029–1048, DOI: 10.1007/s12008-019-00564-9.


• Lindgren, M., Cold Roll Forming of a U-Channel Made of High Strength Steel, J. Mater. Process. Technol., Vol. 186, No. 1–3, 2007, pp. 77–81, DOI: 10.1016/j.jmatprotec.2006.12.017.


• Poursina, M., Salmani Tehrani, M., and Poursina, D., Application of BPANN and Regression for Prediction of Bowing Defect in Roll-Forming of Symmetric Channel Section, Int. J. Mater. Form., Vol. 1, No. 1, 2008, pp. 17–20, DOI: 10.1007/s12289-008-0057-5.


• Bui, Q. V., Ponthot, J. P., Numerical Simulation of Cold Roll-Forming Processes, J. Mater. Process. Technol., Vol. 202, No. 1–3, 2008, pp. 275–282, DOI: 10.1016/j.jmatprotec.2007.08.073.


• Lindgren, M., An Improved Model for The Longitudinal Peak Strain in The Flange of a Roll Formed U-Channel Developed by FE-Analyses Steel Res. Int., Vol. 78, No. 1, 2007, pp. 82–87, DOI: 10.1002/srin.200705863.


• Wei Zhang, H., Zhong Liu, L., Hu, P., and Hua Liu, X., Numerical Simulation and Experimental Investigation of Springback in U-Channel Forming of Tailor Rolled Blank, J. Iron Steel Res. Int., Vol. 19, No. 9, 2012, pp. 8–12, DOI: 10.1016/S1006-706X(13)60002-3.


• Punin, V. I., Kokhan, L. S., and Morozov, Y. A., Reduction of the Length of Strip Rolled on Roll-Forming Machines Metallurgist, Vol. 56, No. 11–12, 2013, pp. 938–940, DOI: 10.1007/s11015-013-9678-0.


• Gi Cha, W., Kim, N., Study on Twisting and Bowing of Roll Formed Products Made of High Strength Steel, Int. J. Precis. Eng. Manuf., Vol. 14, No. 9, 2013, pp. 1527–1533, DOI: 10.1007/s12541-013-0206-8.


• Wiebenga, J. H., Weiss, M., Rolfe, B., and Van Den Boogaard, A. H., Product Defect Compensation by Robust Optimization of a Cold Roll Forming Process, J. Mater. Process. Technol., Vol. 213, No. 6, 2013, pp. 978–986, DOI: 10.1016/j.jmatprotec.2013.01.006.


• Safdarian, R., Moslemi Naeini, H.,The Effects of Forming Parameters on The Cold Roll Forming of Channel Section Thin-Walled Struct., Vol. 92, 2015, pp. 130–136, DOI: 10.1016/j.tws.2015.03.002.


• Shirani Bidabadi, B., Moslemi Naeini, H., Safdarian, R., and Barghikar, H., Investigation of Over-Bending Defect in The Cold Roll Forming of U-Channel Section Using Experimental and Numerical Methods, Proc. Inst. Mech. Eng. Part B J. Eng. Manuf., Vol. 236, No. 10, 2022, pp. 1380–1392, DOI: 10.1177/09544054221076628.


• Heydari Vini, M., Farhadipour, P., Fabrication of AA1060/Al2O3 Composites by Warm Accumulative Roll Bonding Process and Investigation of its Mechanical Properties and Microstructural Evolution ADMT J., Vol. 10, No. 4, 2017, pp. 91–98, [Online] Available: https://admt.majlesi.iau.ir/article_537192.html.


• Heydari, V. M., Saeed, D., Bonding Evolution of Bimetallic Al/Cu Laminates Fabricated by Asymmetric Roll Bonding, Adv. Mater. Res., Vol. 8, No. 1, 2019, pp. 1–10, DOI: 10.12989/AMR.2019.8.1.001.


• Sattar, S., Mazdak, S., and Sharifi, E., Numerical Analysis of Circular Pre-notched U-Channel Section Distortions in Cold Roll-Forming ProcessADMT J., Vol. 10, No. 2, 2017, pp. 121–131, [Online] Available: https://admt.majlesi.iau.ir/article_535020.html.


• Hill, R., Orowan, E., A Theory of the Yielding and Plastic Flow of Anisotropic Metals, Proc. R. Soc. London. Ser. A. Math. Phys. Sci., Vol. 193, No. 1033, 1948, pp. 281–297, DOI: 10.1098/rspa.1948.0045.


• Han, Z. W., Liu, C., Lu, W. P., and Ren, L. Q., Simulation of a Multi-Stand Roll-Forming Process for Thick Channel Section, J. Mater. Process. Technol., Vol. 127, No. 3, 2002, pp. 382–387, DOI: 10.1016/S0924-0136(02)00411-9.


• Mander, S. J., Panton, S. M., Dykes, R. J., and Bhattacharyya, D., Chapter 12 Roll Forming of Sheet Materials, in Composite Sheet Forming, Vol. 11, D. B. T. C. M. S. Bhattacharyya, Ed. Elsevier, 1997, pp. 473–515, DOI: https://doi.org/10.1016/S0927-0108(97)80014-8.